QUALITY ENGINES
Honda generator engines are all designed and built to heavy-duty standards with
greater balance to provide smooth operation.Easy to start because of automatic
decompression.
Mechanical governors respond quickly to load changes.
Most have ball bearing supported crankshafts, cast-iron cylinder sleeve and chrome-top piston ring
provide long life.
Engines are more fuel efficient and use less oil than other brands.
Maintenance free electronic ignition (Except EB12DAG)
Large isolation mounts keep the generator in place, reducing "walking /
dancing" on hard surfaces. (Very similar to "motor mounts")
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Quality Engines
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Heavy-duty |
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Smooth |
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Efficient |
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Less Maintenance |
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HEAVY-DUTY GENERATOR ENDS
Most Honda generator ends (gen-sets) are direct-coupled to the engine to provide smooth
operation. Generator housings are bolted directly to the engine providing precise rotor
and stator alignment. The rotor is supported by the engine crankshaft and a heavy-duty
ball bearing. The ball bearing has a locking ring to keep the bearing secured to the
generator housing.All Honda generators use a reliable means of voltage regulation. They
produce a "clean" enough current to run sensitive electronics such as computers.
The automatic voltage regulator (AVR) has been used on most Honda generators since 1978. The
AVR is an electronic device that ensures constant voltage output regardless of the load
applied to the generator (up to the rated load capacity). The AVR senses the voltage in
the main winding(s) and adjusts the brush voltage to maintain constant voltage at the AC
output receptacles.
Reliable engines and gen-sets are built into all Honda generators. The
additional features that are available on different models are engineered to provide the
same reliable performance. Refer to the FULL-LINE BROCHURE for the features applicable to
each model.
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Quality Generator Ends
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Heavy-duty construction |
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Regulated output voltage |
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LARGE FUEL TANKS
Fuel Efficient engines with large tanks mean longer
running. Honda figures OPERATING TIME based on full tank to empty tank with the generator
powering its rated load.
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All steel with special rust protection inside. |
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Rubber isolation mounts reduce vibration to the tank. |
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Large fuel fill openings, with automotive caps and neck
strainers, make fillups easy while keeping large particles of debris out. |
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Some models include a fuel level gauge. |
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Large Fuel Tanks
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Large automotive-type fuel caps |
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Filler neck screens |
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Rubber dampened |
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Fuel valves with 4-in-1 filtering |
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Fuel level gauges |
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FUEL VALVE
The fuel valve incorporates 4-in-1 fuel filtering. The valve system is easy to operate and
is located where starting the engine begins.
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4-in-1 tank sump includes a tank filter, a fuel tank sump, a
sediment bowl, and an additional screen filter above the sediment bowl. |
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The fuel line is short, routed away from any hot engine
components and protected in a grommet to reduce bends and kinking. Fuel starvation, vapor
lock and damaged fuel lines are reduced. |
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Most electric start units have an electronic fuel valve that shuts off
automatically when the engine switch is turned off. The EU Series
fuel valve is built into the main ON/OFF switch. |
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Fuel Valve
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4-in-1 filter |
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Easy to operate |
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Conveniently located |
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Easily Maintained |
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| LARGE MUFFLERS Larger mufflers are engineered to reduce noise. They are isolated to
reduce vibration.
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A heat shield built around the entire muffler and header
pipe. The shield is attached to the frame, and not the muffler, to reduce vibration. |
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Engine cooling air is channeled over the header pipe and the
muffler, then discharged out the muffler face to further cool the muffler. This keeps all
of the heat from the engine blowing in one direction; AWAY. |
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Spark arresters are standard on all Honda generators (except
EB12DAG). |
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Large Mufflers
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Spark arrester standard |
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Heat shields |
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Forced air cooled |
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| "EX" QUIET The EX models completely enclose the engine and generator to reduce noise.
Sound deadening insulation is used to further reduce noise. Fans on the engine and
generator pull air from a common point. On the liquid cooled EX5500, there is a fan on the
radiator that also pulls air to cool the radiator. This cooling air is then channeled to a
silencer box that surrounds the muffler. The air is pushed across the muffler, cooling it,
and then out the exhaust.
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"EX" Quiet
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Full enclosures |
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Sound deadening insulation added |
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Automotive-type mufflers |
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Air moves silently and efficiently through the unit |
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DC BATTERY CHARGING
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A subwinding in the generator produces AC voltage. A pair of
DC diodes convert the AC to DC. |
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A circuit breaker protects the circuit. |
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DC Battery Charging
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12 Vdc 8.3 amps (unregulated) |
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Simultaneous AC and DC operation |
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| VOLTAGE SELECTOR SWITCH Honda generators, with 120/240 capabilities, have two separate main
windings. Each
winding is capable of the same output (Example: the EB3500 rated at 120V 25A, produces
12.5A off each main winding). The voltage selector switches the two main windings from a PARALLEL
connection (for 120 only) to a SERIES connection for the 120/240 V position.
The benefit of this is to get maximum power from the 120V 30A
receptacle without tripping the circuit breaker. The EM3500 has two 14A circuit breakers
ganged together. If the generator was in the "120/240V" position and the
operator was trying to get the maximum power from the 120V 30A receptacle, it could only
be done for a short period of time. The circuit breaker would be overloaded and would
trip. In the 120V "only" position, the power of the two main windings is
connected in parallel and full power could be obtained without tripping the circuit
breaker.
With the voltage selector in the 120/240 position., the power of
each main winding is evenly distributed to all the outlets. It is important that the power
connected to the different receptacles be applied equally to avoid overloading any one
receptacle.
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Voltage Selector Switch
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Simultaneous use of 120V and 120/240V |
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Maximum power out of AC receptacle (120
"only" position) |
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| AUTOMATIC IDLE The automatic idle system is designed to automatically reduce the engine
speed to idle when there is no load applied to the generator. This system helps to improve
fuel economy and reduce the noise level when the automatic idle system is activated.
The switch, located on the control panel, turns the system ON and
OFF. The Auto-throttle control unit, located inside the control panel, is a magnetic
switch that senses current passing through the load carrying wires. The Auto-throttle
solenoid is the mechanical device that moves the governor arm to the idle position when
all loads are removed from the generator.
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Automatic Idle
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Lower Fuel Consumption |
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Reduces noise level |
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| AUTO-CHOKE The
Auto-choke provides easy starting by automatically applying choke before the engine is
started.
On recoil start models, once the engine starts, engine vacuum pulls on a diaphragm
which is connected mechanically to the choke arm and the choke is opened.
The manual choke lever allows the automatic choke to be controlled by the operator for
cold weather starting (below freezing). The manual choke will keep the choke ON until the
operator pushes the control to OFF.
Electric start models have a temperature sensitive thermal switch that keeps the choke
ON automatically until the engine reaches a certain temperature. The choke will stay on
when the engine cooling air temperature is below 77° F. As
the engine warms up, and the cooling air temperature rises above 77° F, the choke will be turned OFF automatically.
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Auto-Choke
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Easy Starting |
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No manual choking required |
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Manual over-ride for cold temperatures |
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| ELECTRIC START An
electric, automotive-type switch is conveniently located on the control panel. The engine
has its own charging system to keep the battery charged. Add a battery tray kit, and a
remote start kit, and the engine can be started from a remote location.
The EU3000is, EX4500, EX5500, ES6500, EB11000 & EB12DAG models, come with the battery installed inside the generator
housing. There is exterior access for convenient battery service.
Because the remote start capabilities (on most electric start models), the automatic
choke has been modified to include and electric choke solenoid and a thermoswitch to
ensure easy starting from remote distances.
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Electric Start
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Heavy-duty starter motor and engine switch |
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Remote start system (optional) |
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| FUEL CUT SOLENOID When the engine is turned off, it will make several complete revolutions
before coming to a complete stop. Each intake valve opening will continue to allow fuel to
enter the combustion chamber, but without spark occurring. If there is a hot piece of
carbon in the combustion chamber, or in the muffler, engine run-on or after burning could
occur. The fuel cut stops the flow of fuel to the carburetor main jet.
The fuel cut solenoid is located on the bottom of the carburetor.
Electrical power from the generator activates the fuel cut solenoid when the engine switch
is turned to the OFF position. The beauty of this system is that a battery is not required
to power the system.
Once the generator comes to a
complete stop, the solenoid will deenergize and a spring inside the solenoid will pull the
needle away from the main jet.
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Fuel Cut Solenoid
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Reduces engine "run-on" and
"after-burning" when the engine is turned off |
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| FIRST IN INNOVATION OIL ALERTTM Honda, a leader in innovative designs, was the first engine manufacturer
to develop an oil alert system for small engines.
Honda generator engines use a float type oil alert system. The
float has magnets that pull the contacts of the oil alert switch closed when the oil level
drops. Engines that have pressurized lubrication use a pressure switch
that will close when oil pressure drops below a safe operating value.
Oil alert shuts the engine OFF automatically before engine damage
can result from insufficient lubrication.
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Oil Alert
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First to develop Oil Alert TM |
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Protects the engine from low oil operation |
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Stops the engine automatically |
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| GFCI RECEPTACLE Ground Fault Circuit Interrupters (GFCI), automatically open the power
circuit in the event there is current leakage in the tool or appliance plugged into the
GFCI receptacle. The GFCI will open the circuit protecting the operator from ground
faults. Examples of ground fault current is the current that would flow through a person
who is using an appliance with faulty insulation and, at the same time, is in contact with
an electrical ground such as a plumbing fixture, wet floor, or earth.
The ground fault circuit interrupter receptacle will not protect
against short circuits or overloads. The circuit breaker, or circuit protector, provides
that protection.
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GFCI Receptacle
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Standard on EB models |
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Breaks the circuit when appliance current leaks to
ground |
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